The maintenance of the quenching furnace mainly includes the following aspects:
Clean and check the induction coil regularly: It is recommended to check the induction coil every 2 months, clean the surface impurities, and ensure that the magnetic field is evenly distributed. If the coil is found to be worn or aged, it should be replaced in time to maintain the heating effect.
Maintenance of the cooling system: It is recommended to clean the closed-loop cooling system every 3 months to avoid pipe blockage or scaling affecting the water flow. Regularly check the water pump and filter to ensure stable cooling efficiency.
Maintenance of the electrical system: Regularly clean the dust in the power cabinet, especially the copper plates and copper bolts in contact with each main board, driver board, control circuit and main circuit. Wipe with ethanol to ensure that there is no dust and oxide on the contact part. Check the stability of the water pipe joint to ensure a stable connection to avoid cracking of the water pipe to damage the equipment module.
Maintenance of the furnace body: Regularly check whether the insulation layer of the furnace body is intact. If damage is found, repair it in time to prevent heat loss. Check the furnace body structure to ensure that there are no cracks or corrosion to ensure the safety of the equipment structure.
Maintenance of the quenching tank: Regularly clean the scale and other dirt in the quenching tank to keep the quenching liquid clean.
Safety measures: Ensure that there are complete fire prevention measures, and keep flammable and explosive materials away from heating equipment. Keep the control cabinet and instrument box clean to prevent poor contact.
Other maintenance matters: Regularly check whether the electric heating element is dislocated and repair it in time. Check whether the bolts at the joints of the mechanical part are loose and tighten them in time. Regularly tighten the wiring clamps of the lead-out rods of the electric heating element to avoid excessive heating or sparking.
