
Methanol Decomposition Furnace
Methanol decomposition furnaces are used in industrial heat treatment furnaces. They refer to the process of using methanol to decompose under high temperature and catalytic conditions to generate a protective atmosphere, which is then transported into the industrial heat treatment furnace for the heat treatment of metallic materials.
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Methanol High-temperature Decomposition FurnaceThe trolley-type annealing furnace features an all-fiber furnace chamber (saving 30% electricity), automatic trolley sealing, and an integrated rail connection. Its temperature control accuracy
Working Principle
In the methanol cracking furnace, liquid methanol (CH₃OH) is vaporized and then decomposed at high temperature in the presence of a catalyst (typically nickel-based). The chemical reaction is:
CH3OH→CO+2H2
The resulting gas mixture mainly consists of:
● Hydrogen (H₂)
●Carbon monoxide (CO)
This gas mixture is commonly referred to as methanol cracked gas or an endothermic-type protective atmosphere.
Function in Industrial Heat Treatment Furnaces
The primary purpose of a methanol cracking furnace is to supply a protective and controllable atmosphere to the heat treatment furnace:
Oxidation and Decarburization Prevention
● H₂ and CO provide a reducing atmosphere
●Prevent oxidation and surface decarburization of workpieces at high temperatures
Carbon Potential Control
●The CO/H₂ ratio allows adjustment of the furnace carbon potential
●Suitable for carburizing and carbonitriding processes
Improved Heat Treatment Quality
●Bright and clean surface finish
●Uniform metallurgical structure
●Reduced need for post-processing
Typical Applications
Methanol cracking furnaces are commonly used with:
● Box furnaces
● Sealed quench furnaces
● Continuous heat treatment furnaces
● Carburizing and bright annealing furnaces
Typical processes include:
● Bright annealing
● Protective heating before quenching
● Carburizing and carbonitriding
● Pre-treatment for powder metallurgy sintering
Main Advantages
● Simple system configuration and stable operation
● Easy control of gas composition
● Lower operating cost compared with externally supplied protective gases
● Good compatibility with automated heat treatment lines
We are one of the most professional methanol decomposition furnace manufacturers and suppliers in China. With abundant experience, we warmly welcome you to buy high quality methanol decomposition furnace made in China here from our factory. Thank you for your interest in our products.
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