Mesh Belt Continuous Heat Treatment Furnace

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Mesh Belt Continuous Heat Treatment Furnace
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Mesh belt quenching furnaces, also known as mesh belt quenching furnaces, are suitable for the mass production of small and medium-sized mechanical parts such as standard parts, bearings, chains, self-tapping screws, textile hardware, hand tools, spring washers, and various textile needles and sewing needles. This is a continuous heat treatment furnace that uses an intermittently advancing mesh belt to guide workpieces through a temperature-controlled heating zone before they fall into a quenching oil tank and are automatically removed by an elevator. During heat treatment, the workpieces do not collide with each other and are heated evenly within the furnace chamber, preventing air from entering the furnace chamber under a controlled atmosphere. Therefore, the treated workpieces have smooth surfaces, no decarburization, uniform surface, minimal deformation, and high quality.
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Continuous Furnace
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Description

 

Continuous Heat Treatment Furnace Structure and Working Principle

 

1. Continuous Conveying System: The mesh belt quenching furnace uses a high-temperature resistant metal mesh belt to carry workpieces, achieving continuous operation of automatic feeding, heating, quenching, and discharging. This design not only improves production efficiency but also reduces labor intensity.

2. Controlled Atmosphere Design: The furnace chamber adopts a muffle protection structure or a sealed design, and a protective gas (such as nitrogen) is introduced to prevent oxidation and decarburization of the workpieces, ensuring a smooth surface finish. This measure is particularly important in the production of high-quality workpieces.

3. Multi-Temperature Zone Configuration: The preheating zone, heating zone, and quenching zone are controlled in sections to meet the heat treatment requirements of different workpieces. Some models also utilize the residual heat returned by the mesh belt to preheat the workpieces, achieving energy saving and consumption reduction.

 

Mesh Belt Furnace
Mesh Belt Furnace

 

Mesh Belt Furnace Technical Advantages

 

1. High Degree of Automation: The PLC system integrates temperature controllers and carbon potential controllers, enabling stepless adjustment of the conveyor belt speed and precise management of process parameters. This design significantly improves the automation and stability of the production process.

2. Good Quality Stability: Collision-free heating of workpieces results in uniform surface hardness and minimal deformation. This advantage is particularly prominent in the production of precision workpieces.

3. Energy-Saving Design: Waste heat recovery and a salt bath air-cooling system reduce energy consumption. In today's pursuit of green manufacturing, this design not only aligns with industry trends but also reduces production costs for enterprises.

 

 

 

 

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