Key Engineering Advantages of Continuous Mesh Belt Furnace
The CHTEE continuous mesh belt furnace line is widely used in automated heat treatment plants requiring stable process control and high throughput. The system integrates multiple functional sections including preheating, carburizing, quenching, washing, tempering, and cooling to create a fully continuous heat treatment production line.
Continuous Production Efficiency
Mesh belt transport enables uninterrupted material flow, ideal for large batch processing of fasteners, bearings, and stamped metal components.
Precise Temperature Uniformity
Multi-zone heating with PID temperature control ensures stable furnace atmosphere and uniform carburizing depth across all workpieces.
Automated Industrial Control
PLC and HMI interface allow real-time monitoring of furnace temperature, atmosphere composition, power consumption, and production data.
Product Specifications and Quantities
|
Model |
Carburizing monthly output(ton) |
Tempering monthly output (tonnes) |
Carburizing yield per hour(kg) |
Tempering hourly output (kg) |
|
TE-QM-E-1 |
58 |
115 |
80 |
160 |
|
TE-QM-E-2 |
190 |
270 |
270 |
380 |
|
TE-QM-E-3 |
210 |
290 |
300 |
410 |
|
TE-QM-E-4 |
340 |
440 |
480 |
620 |
|
TE-QM-E-5 |
540 |
610 |
760 |
860 |
|
TE-QM-6-G |
670 |
790 |
940 |
1100 |
|
TE-QM-7-G |
1000 |
1200 |
1380 |
1600 |
This continuous carburizing furnace is widely used across industrial sectors requiring controlled atmosphere heat treatment for small to medium metal parts.
● Fastener heat treatment (bolts, nuts, screws)
● Automotive transmission components
● Metal stamping parts
● Bearings and small gears
● Precision mechanical components
Integrated Heat Treatment Process Capabilities
The mesh belt furnace production line can integrate multiple heat treatment processes depending on manufacturing requirements.
Carburizing
Controlled carbon potential ensures consistent case depth and hardness for wear-resistant components.
Oil Quenching
High-efficiency quenching tank with liquid circulation provides uniform cooling for metallurgical consistency.
Tempering
Tempering furnaces relieve internal stress and stabilize hardness levels.
Carbonitriding
Suitable for improving fatigue strength and wear resistance in precision parts.
Why Choose CHTEE as Your Heat Treatment Furnace Supplier
CHTEE specializes in designing and manufacturing high-performance industrial heat treatment equipment for global manufacturing industries. Our engineering team focuses on energy efficiency, automation, and long-term operational reliability.
● Custom furnace line engineering
● Full continuous heat treatment production solutions
● Energy-efficient furnace design
● Stable atmosphere control technology
● Global installation and technical support
FAQ
1. What is a mesh belt furnace used for?
A continuous type furnace is an industrial heat treatment system designed for high-volume processing of small and medium-sized metal parts. The furnace uses a heat-resistant mesh conveyor belt to transport components through controlled heating zones where processes such as carburizing, quenching, tempering, and carbonitriding take place. It is widely used in fastener manufacturing, automotive components, bearings, and precision mechanical parts production.
2. How does a mesh belt carburizing furnace work?
A mesh belt carburizing furnace operates by moving metal components through multiple temperature-controlled zones inside the furnace while introducing a carbon-rich atmosphere. During the carburizing stage, carbon diffuses into the surface layer of the steel to increase hardness and wear resistance. After carburizing, the parts are typically transferred into a quenching system and then tempered to achieve the desired mechanical properties.
3. What temperature does a continuous heat treatment furnace operate at?
Most continuous mesh belt heat treatment furnaces operate between 750°C and 950°C, depending on the specific heat treatment process. Carburizing processes typically run between 880°C and 930°C, while tempering stages operate at lower temperatures. Multi-zone heating and precise PID temperature control ensure stable furnace conditions and uniform treatment results.
4. What industries use mesh belt heat treatment furnaces?
Continuous belt furnaces are commonly used in industries requiring mass heat treatment of small metal components. Typical applications include fastener manufacturing, automotive parts production, bearings, hardware components, stamping parts, and general mechanical engineering industries where consistent hardness and metallurgical properties are required.
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