Vacuum Aging Furnace Core Structure and Working Principle
1. Furnace Body
● Horizontal integrated structural design
● Inner chamber made of high-quality double-layer thickened stainless steel
● Minimizes heat loss
● Extends service life
2. Heating System
● Three-dimensional heating layout
● Ensures uniform temperature rise
● Prevents local overheating and workpiece deformation
3. Vacuum System
● Combination of mechanical pump and diffusion pump
● Rapid evacuation capability
● Ultimate vacuum level: ≤ 10⁻² Pa
● Effectively prevents oxidation and decarburization
4. Temperature Control System
● Real-time monitoring via K-type thermocouples
● Full touchscreen control interface
● Programmable multi-segment temperature curves from 300°C to 1000°C
● Temperature accuracy: ±1°C
5. Safety System
● Reliable sealing structure
● Integrated safety protection mechanisms
● Ensures stable and secure operation
Key Technical Parameters and Material Configuration
1.Rated Power: 30 kW
2.Heating Performance: Rapid heating to target temperature
3.Insulation Material: Ceramic fiber insulation
● Low thermal conductivity
● High temperature resistance
● Reduced energy consumption
● Shortened holding time
4.Chamber Structure
● Double-layer stainless steel construction
● Strong corrosion resistance
● Equipped with circulating water cooling system
● Effectively lowers outer shell temperature for safe operation
5.Quality Assurance
● Supplied with certificate of conformity and inspection data report
● Complies with ISO 9001 quality management standards
● One-year warranty
● Long-term technical support provided
Advantages Over Conventional Box Furnaces
| Comparison Item | Vacuum Aging Furnace | Conventional Box Furnace |
|---|---|---|
| Oxidation Control | Vacuum environment, no oxidation | Prone to oxidation |
| Surface Quality | Higher surface finish | Oxide scale formation |
| Temperature Uniformity | Improved by approx. 30% | Moderate uniformity |
| Scrap Rate | Significantly reduced | Higher defect rate |
| Operation | Touchscreen, simplified process | Operator experience dependent |
| Energy Consumption | Approx. 20% lower | Higher energy usage |
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