High Temperature Car Bottom Furnace

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High Temperature Car Bottom Furnace
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A high temperature car bottom furnace is a batch-type industrial heat treatment system designed for processing heavy and oversized metal components. The furnace utilizes a motorized car platform to transport workpieces into a sealed heating chamber, enabling controlled thermal processing with uniform temperature distribution. It is widely used for annealing, normalizing, tempering, and stress relieving of large steel structures, castings, and forgings.
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Car Bottom Furnace
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Description

High Temperature Car Bottom Furnace for Heavy Load Steel Heat Treatment

A high temperature car bottom furnace is a batch-type industrial heat treatment system designed for processing heavy and oversized metal components. The furnace utilizes a motorized car platform to transport workpieces into a sealed heating chamber, enabling controlled thermal processing with uniform temperature distribution. It is widely used for annealing, normalizing, tempering, and stress relieving of large steel structures, castings, and forgings.

Working Principle of Car Bottom Furnace

The furnace operates based on resistance heating or gas combustion, depending on the configuration. Heat is transferred to the workload through a combination of radiation and forced convection. A high-efficiency circulation fan ensures uniform temperature distribution throughout the chamber.

The loading car is driven into the furnace chamber and sealed at the entrance. Temperature is precisely controlled via PID or PLC-based control systems, allowing accurate execution of heat treatment cycles.

Heat Treatment Process Capability

Annealing

Improves ductility and reduces internal stress in steel components.

Normalizing

Refines grain structure for improved mechanical properties.

Tempering

Adjusts hardness and toughness after quenching.

Stress Relieving

Eliminates residual stress in welded or machined components.

Technical Specifications

Model Power Max Temperature Capacity
HBT100-100-100 75KW 850°C 2T
HBT220-100-100 180KW 850°C 6T
HBT300-220-220 280KW 850°C 18T

• Temperature Uniformity: ±5°C to ±10°C

• Control Accuracy: ±1°C

• Voltage: AC380V / 50Hz (customizable)

• Heating Type: Electric or Gas

Furnace Structure & Design

Furnace Lining

High-quality refractory insulation materials ensure minimal heat loss and long service life.

Heating System

Electric resistance elements or gas burners provide stable and efficient heating performance.

Car Bottom System

Motorized rail-guided car supports heavy loads and ensures smooth loading and unloading.

Temperature Control

PLC or PID system enables precise thermal cycle control and process repeatability.

Key Advantages

  • Temperature uniformity within ±5°C for consistent heat treatment quality
  • Heavy load capacity up to 30 tons for large-scale industrial applications
  • Optimized thermal efficiency reduces energy consumption
  • Flexible configuration with electric or gas heating options

Customization Options

CHTEE provides fully customized car bottom furnace solutions based on specific production requirements.

  • Chamber size and loading capacity
  • Maximum operating temperature (up to 1200°C)
  • Heating method (electric or gas-fired)
  • Automation level and control system
  • Optional atmosphere protection system

Technical FAQ

What is the temperature uniformity standard?
Typically within ±5°C to ±10°C depending on furnace size and configuration.

How to choose between electric and gas furnace?
Electric furnaces provide higher precision, while gas furnaces offer lower operating costs for large production.

Can the furnace be customized?
Yes, all parameters can be tailored based on your process and load requirement

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