Vacuum Oil Quench Furnace

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Vacuum Oil Quench Furnace
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The vacuum oil quenching furnace is a vacuum heat treatment device designed specifically for high-hardness, high-wear-resistant metal workpieces. It combines vacuum oxygen-free heating with rapid oil cooling technology to achieve precision quenching of workpieces. This equipment achieves uniform heating in a vacuum environment and then controls the cooling of the workpiece through a highly efficient oil quenching system, effectively avoiding oxidation and decarburization while reducing the risk of deformation and cracking, significantly improving the material's hardness, wear resistance, and fatigue strength. It is widely used in the quenching of materials such as mold steel, alloy tool steel, high-speed steel, and stainless steel, serving applications in mold manufacturing, automotive parts, aerospace precision parts, and cutting tools. It is particularly suitable for parts such as gears, bearings, and stamping dies that require stringent dimensional accuracy and surface integrity, making it a key device for improving the performance and lifespan of core components.
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Vacuum Furnace
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Description

Product Feature

◆ A multi-stage vacuum pump (backing pump + Roots pump) achieves high vacuum, effectively preventing oxidation and decarburization, ensuring smooth workpiece surface finish and stable performance.

 

◆ The heating chamber utilizes imported graphite felt for a long service life, reducing heat loss, improving energy efficiency, and extending service life.

 

◆ A maximum temperature of 1320°C is achieved, with a temperature control accuracy of ±1°C and furnace temperature uniformity of ±5°C. Multi-stage temperature programming is supported to meet the heat treatment requirements of various materials.

 

◆ Equipped with a large-capacity oil tank, powerful stirring device, flow guide system, heat exchanger, and heater, it ensures quenching stability and fast cooling speeds to meet the requirements of martensitic transformation.

 

◆ Adjustable cooling speed: By controlling the oil stirring speed, oil surface pressure, and quenching oil temperature, the cooling requirements of different materials can be adjusted to minimize deformation and cracking.

 

◆ A patented internal drive mechanism with a unique drive method fundamentally eliminates the risk of quenching oil entering the heating chamber.

 

◆The vertically opening furnace door not only saves space and offers efficient opening and closing, but also seamlessly integrates with automated production lines, effectively improving overall production efficiency.

 

◆The integrated PLC, equipped with a program controller or computer interface, touch screen, and recorder, provides real-time monitoring of furnace vacuum, temperature, and pressure, supporting remote fault diagnosis and process traceability.

 

 

General Specifications

Model TE-200 TE-600 TE-1000 TE-1500
Effective Working Area Size: Width × Height × Length (mm) 400×400×600 600×600×900 800×800×1200 900×900×1200
Working Vacuum 10⁻¹~10⁻⁶ mbar (Optional)
Temperature Max 1320℃/Normal Working Temperature 540~1280℃
Gas Cooling Pressure 0.87 to 1.99 bar abs (Optional)
Quenching Oil Tank Capacity (L) 2000 4300 8000 12000
Load Capacity (Kg) 200 600 1000 1500
Installed Power (KW) 180 200 360 380

※ Supports customization of furnace effective working area, working vacuum, gas cooling pressure and other parameters according to needs to meet diverse production scenarios.

 

 

Product Feature

High-Quality Hardening – Vacuum prevents oxidation and decarburization, ensuring uniform hardness.

Dimensional Stability – Controlled oil quenching reduces stress and deformation for precision parts.

Material Versatility – Suitable for alloy steels, tool steels, and complex-shaped components.

Energy Efficient & Eco-Friendly – Minimizes heat loss, fumes, and contamination.

Precise Process Control – PLC/PID systems allow accurate heating, holding, and quenching.

Reduced Post-Processing – Smooth surfaces and no oxidation layer lower finishing costs.

Enhanced Safety – Oil quenching in a closed vacuum chamber reduces fire hazards.

vacuum oil quench furnace
 

 

FAQ

1. What is a vacuum oil quenching furnace?
It is a heat treatment furnace that heats metal parts in a vacuum and cools them rapidly in oil to achieve high hardness and precision.

 

2. What materials can be treated?
High-alloy steel, tool steel, stainless steel, and complex-shaped components.

 

3. What are the main advantages?
Prevents oxidation, ensures uniform hardness, reduces deformation, and improves surface finish.

 

4. What industries use it?
Aerospace, automotive, mold and die manufacturing, and precision machinery.

 

5. How does it improve part quality?
Vacuum heating prevents decarburization; controlled oil quenching reduces stress and distortion.

 

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